Selecting the Right Connectors for Demanding Metalwork Environments
Metalworking machinery operates in a harsh environment characterized by vibration, temperature extremes,corrosion, and physical impact. These factors pose significant challenges for electrical connectors, which play a critical role in ensuring reliable machine operation and data transfer. Choosing the right connector is essential to prevent production delays, equipment damage, and potential safety hazards.
BonChip Electronics, a trusted distributor for Eaton Souriau, offers a comprehensive range of connectors specifically designed to withstand the rigors of metalworking applications. This article explores the key considerations for selecting the optimal connectors for your metalworking equipment.
Understanding the Challenges:
Metalworking encompasses various processes, each with unique demands on connectors:
- Machining (vibration, temperature, corrosion): Milling, lathing, drilling, and other machining processes generate vibration, temperature fluctuations, and potential exposure to coolants and lubricants.
- Non-cutting (shock): Bending, casting, forging, and other non-cutting processes involve high force and impact,requiring robust connectors.
- Joining (temperature, corrosion): Welding, soldering, and other joining techniques create heat and could involve corrosive materials.
The Impact on Connectors:
These harsh conditions can lead to several connector failures:
- Physical damage: Mechanical shock, vibration, and rough handling can damage connectors.
- Temperature extremes: Rapid temperature changes can compromise connector performance.
- Water, humidity, and chemicals: Coolants, lubricants, and other fluids can cause corrosion and signal integrity issues.
- Electromagnetic interference (EMI): Data integrity can be compromised without proper EMI shielding.
Choosing the Right Connector Features:
Eaton Souriau's range of metalwork connectors addresses these challenges with several key features:
- Durability: Constructed to withstand physical stress, vibration, and extreme temperatures.
- IP sealing: Protects against dust, moisture, and other contaminants.
- EMI shielding: Ensures reliable data transmission by minimizing electromagnetic interference.
- Material options: Metal or plastic shells offer flexibility based on shielding and weight requirements.
- Mating cycles: Connectors designed for high mating cycles with low contact resistance.
- Termination options: Screw, bayonet, or push-pull locking mechanisms for various application needs.
- Overmolding: Provides an extra layer of protection against fluids and enhances durability.
Souriau Solutions for Metalwork:
Souriau-Sunbank by Eaton offers a diverse selection of connectors for metalwork applications, including:
- JBX and UTL series: Optimized for a high number of mating cycles.
- UTS series: Plastic connectors for applications requiring EMI shielding and easy handling.
- UTO series: Metal connectors for superior shielding and durability.
All Souriau connectors comply with RoHS and REACH regulations, with additional certifications like UL and IEC available for specific markets.
Benefits of Choosing Souriau Connectors:
- Enhanced reliability: Reduced risk of connector failure and production downtime.
- Improved safety: Compliance with industry standards ensures operator safety.
- Reduced maintenance costs: Long-lasting connectors minimize maintenance frequency.
- Increased productivity: Reliable connections contribute to efficient machine operation.
Connector |
851 | |||||||
|
Temperature Range |
-40°C – 105°C |
-40°C – 105°C |
-40°C – 105°C |
-40°C – 125°C |
-40°C – 125°C |
-40°C – 105°C |
-55°C to +125°C |
-55°C to +125°C |
|
Sealing Level |
IP68/69K |
IP65 |
IP68/69K |
IP67 |
IP68 |
IP68/IP69K |
IP68 |
IP68 |
|
Shock / Vibration Resistance |
+ |
++ |
+++ |
+++ |
++ |
++ |
++ |
+++ |
|
Locking Mechanism |
Bayonet |
Bayonet |
Bayonet |
Bayonet |
Push-Pull |
Latch |
Screw |
Bayonet |
|
EMI / Shielding |
No |
No |
Yes |
Yes |
Yes |
No |
No |
Yes |
|
Mating Cycles |
250 |
500 |
500 |
500 |
5000 |
1000 |
250 |
500 |
Explore Souriau Metalwork Connectors Today!
Visit BonChip Electronics' website or contact our engineers to learn more about Souriau's range of metalwork connectors and find the perfect solution for your application. BonChip Electronics offers exceptional customer service,fast delivery times, and the technical expertise to assist you in selecting the optimal connectors for your next metalworking project.
